CAPACITY :

25 to 3000 Kgs.

TECHNICAL SPECIFICATION :

Semi Contra design agitator with blades having holes to cut the mass.
Jacket have heating & cooling with temperature controller.
Separate vessel for wax melting & water heating.
Process piping are highly Electro polished and joints are DIN / TC standard for easy opening & re-fixing.
Hydraulic Power Pack with cylinder to lift complete agitator assembly with top lid for product recovery / Easy to cleaning / Change over of batch & for maintenance.
VFD for Anchor agitators to vary the RPM as per product / Recipe.
Cleaning validation by SWEB testing match international standard less than 10 PPM OR by CIP system with online conductivity.
Imported gear box with synthetic oil (Zero noise level)
Load Cell for accurate weighing of final products.
Watering vacuum pumps to create vacuum in Mfg. vessel and transfer other ingredients Molten wax / Hot water in Mfg. Vessel.
Vacuum system save timing to transfer product from one vessel to another vessel and zero retention in pre phase vessel & inter connecting pipeline.
To remove Air enter peal from the product.
No Air contamination./ Human contamination.

FEATURES :

By Manual Control OR By auto Control (Optional)
Manual Control – Have temperature indicator /Timer / Push Button for operate the complete plant.
Auto Control – PLC based with Touch screen and password level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc.
RECIPE SYSTEM : To stored processed parameter to give high batch to batch consistency.
MMI (Touch Screen) for visualization of machines of specific process condition and data.
 

PLC Indicates : Visualization of Machine process condition & data.
Alarm Signal
Fault Message
Various measure values as a function of time.
Quality assurance through batch & shift report.

FEATURES :

Vessel design as per ASME guideline and tailor made design as per user’s requirements.
Vessels are vacuum withstand to transfer product from one vessel to another vessel. (No chance of contamination)

Homogeniser : -
Mounted from bottom of the vessel in vertical and inclined position to homogenize the product & emulsify the oil & water minimal time with recirculating and same will be discharge to holding vessel.

Anchor Stirrer : -
Low speed special design with “W” shape with self adjustable Teflon scrapper & 2 Nos. stationery baffles to

ADVANTAGES :

Mixing , dispersing and homogenizing in one operation.
Homogenous product consistency without trapped air bubbles.
Large variety of products due to the highly flexible dispersing and homogenizing system.
Fast product change over.
Sterile production corresponding to GMP regulations.
Rapid and effective cleaning : CIP / SIP
High capacity with minimal space requirement.
Simple operation.
Can be fully automated.
Integration into existing process control system.